| | Sharp corners replaced by radii.
Wall thickness s ≥ 0,1 d;
where possible not< 2mm. |
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Designs a), b) and c) allow easier tooling. |
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Avoid sharp corners on the diameters
d1 and d2.
Use radii instead. |
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Aim for round break-throughs.
Min. wall thickness s = 2mm. |
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Replace spanner faces with bores if the separation s is too little. |
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If the design calls for split dies keep the distance from the tooth base and crown > 2mm. |
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Ratio of d:b max. 1:2 |
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Apply radii and 5 degree draft to cut outs. |
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Keep the thickness of the
tongue b ≥ 2mm;
Apply radius to the junction |
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Base thickness b ≥ 2mm |
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Avoid pointed contours b ≥ 1mm |
| Profiles on front faces can be produced without split dies if the depth
b2 ≤ and the height b3 ≤ 0,1 x b1 is held.
Draft ≥ 5 degrees. |
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Module m ≥ 0,5 |
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Undercuts, threads and cross bores cannot be produced in sinters. |
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Replace diamond knurl with straight knurl or profile. |
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Design outside edges straight or with
30 degree chamfers. Inner faces rounded. |
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In conical components, allow a cylindrical ring face b ≥ 0,5 mm |